Two-brothers-racing Aprilia Falco Manuel d'utilisateur télécharger pdf

Parts List

We recommend that this performance exhaust system

be installed by a qualified motorcycle technician. If you

have any doubts as to your ability to install this exhaust

system, please consult with your local motorcycle deal-

er. Read all instructions first before starting installation.

Make sure the motorcycle and exhaust system are com-

pletely cool before starting the installation. Also, make

sure the bike is secure on the sidestand or ideally a rear

service stand during installation. Be sure to save all

stock exhaust components for possible use later.

1. Make sure the bike is completely cool before starting the

installation. Make sure the bike is secure on the side-

stand or ideally a rear service stand.

2. Unhook the springs that hold the stock canisters to the

headers.

3. Remove the bolts that attach the stock canisters to the

footpegs.

4. Take off the stock canisters.

5. Place a bead of hi-temp sealant on the outside edge of

the headers that goes into the TBR s-bends. Slide the S-

bends onto the end of the headers. Leave loose for

now.

6. Place a bead of the hi-temp sealant on the outside edge

of the s-bend that goes into the canisters. Slide the TBR

canisters onto the end of the S-bend pipes. Wipe off the

excess sealant that will squeeze out.

7. Carefully slide the canister

clamps over the canisters.

(Note: The stainless steel

canister clamp and the

name badge on the canis-

ter come from the factory

with a clear plastic protec-

tive film. Please remove

this film before operation.)

You may need to twist and

turn the S-bends a little to get it in the right place. Using

the aluminum spacer, place it between the clamp and the

footpeg bracket. Attach it to the footpeg bracket using the

longer bolt provided and stock nut. Leave loose for

now.

8. Make sure everything is aligned and tighten all hardware.

Affix the connector springs to the muffler.

9. Before you run the bike, clean off all fingerprints and dirt,

as any oily residue will etch the metal and become some-

what permanent when the system gets hot. Run the bike

and enjoy. It is normal for some white smoke to appear

the first time you start the bike. This is packing/manufac-

turing oil from inside the pipe burning off. Check for gaps

or leaks. If you find a leak, a little high temperature silicon

sealant should fix it. After 50 to 100 miles, recheck all

fasteners for tightness.

IMPORTANT - PLEASE READ CAREFULLY

Aprilia Falco Slip-On Instructions.qxd

OE Exhaust System

Installation Instructions

Care & Cleaning / Warranty

QTY. DESCRIPTION PART NUMBER

1 MUFFLER (17.5”, RIGHT SIDE) VARIES

1 MUFFLER (17.5”, LEFT SIDE) VARIES

2 MUFFLER CLAMP VARIES

1 S-BEND TUBE -

LEFT SIDE 005-1804NL

RIGHT SIDE 005-1804NR

4 80MM SPRINGS 005-S80

2 18MM SPACER 005-S-18

2 8MM X 60MM SOCKET HEAD CAP SCREW N/A

2 8MM WASHERS N/A

1 HI-TEMP SEALANT 031-P22072

2 TWO BROTHERS RACING STICKERS 015-10197

Front

Care & Cleaning

Keep system free of dirt and moisture. Store in a cool, dry place. For cleaning

use a mild spray cleaner. Always apply cleaner or polish with a soft, clean cloth.

Stainless Header System: Polished stainless steel pipes will turn a light golden

hue after a few heat cycles, this is a normal characteristic of high quality stainless

steel.

Chrome Header System: Chromed header tubing will turn blue close to the

exhaust ports, this is normal. To prevent corrosion you must keep the header

pipes clean.

Carbon Fiber & X-Metal Mufflers: X-Metal CF canisters will shift color from their

original silver color to an amber color after a few heat cycles, similar to the way

our stainless steel headers shift color. Always make sure the fiberglass packing

inside is in good condition and not burned out, as exhaust heat inside an empty

canister will deteriorate the Carbon Fiber / X-Metal CF sleeve. TBR sells repack

kits (TBR part # 005-10038) that include new rivets and repack material as well as

a drill bit (#30), making it easy to do yourself. Also, NEVER dyno test your bike

with carbon fiber mufflers installed - the intense heat and lack of cooling air can

quickly cause the CF material to burn. Two Brothers Racing does not provide a

warranty for burned carbon fiber.

Aluminum Mufflers: Use an aluminum or mag wheel polish such as Mother’s to

restore the bright finish to factory spec.

arranty

Two Brothers Racing products are intended for closed course competition purpos-

es only, and therefore are sold “as is” without warranty. Two Brothers Racing

specifically disclaims any warranties of merchantability or fitness for a particular

purpose and disclaims all responsibility for consequential and incidental damages

or any other losses arising from the use of these products or parts.

Résumé du contenu

Page 1

AApprriilliiaa FFaallccooDDuuaall SSlliipp--OOnn EExxhhaauusssstt SSyyyysssstteemmParts ListWe recommend that this performance exhaust sys

Commentaires sur ces manuels

Pas de commentaire

Two-brothers-racing Aprilia Falco Manuel d'utilisateur

Naviguer en ligne ou télécharger Manuel d'utilisateur pour Pour la voiture Two-brothers-racing Aprilia Falco. Two Brothers Racing Aprilia Falco User Manual Manuel d'utilisatio

Résumé du contenu

Commentaires sur ces manuels

Produits connexes et manuels pour Pour la voiture Two-brothers-racing Aprilia Falco