Two-brothers-racing Yamaha FZ1 Manuel d'utilisateur télécharger pdf

SH1060

WF10

Mufﬂer Clamp

S-22-10

FW10

Parts List

IMPORTANT - PLEASE READ CAREFULLY

We recommend that this performance part be installed by a qualied

motorcycle technician. If you have any doubts as to your ability to install

this performance part, please consult with your local motorcycle dealer.

Read all instructions rst before starting installation. Make sure the

motorcycle and exhaust system are completely cool before starting the

installation. Also, make sure the bike is secure on a centerstand or ideally

a service lift during installation. Be sure to save all stock components for

possible use later.

Installation Instructions

1. Make sure the bike is completely cool before starting

the installation. Make sure the bike is secure on a

centerstand or ideally a service lift.

2. Loosen the clamp that holds the mufﬂer connector pipe

to the headers under the bike.

3. Remove the hardware that holds the stock mufﬂer at

the passenger footpeg bracket. Take off the mufﬂer.

Be sure you remove the gasket at the canister/header

junction. You will not reuse this gasket.

4. Assemble the V.A.L.E.™ unit. Use the 4 (four) 6x14mm

socket head cap screws and split lock washers to

loosely attach the X-Lite ™ ring to mufﬂer inlet. Leave

loose for now.

5. Slide the S-bend connector pipe onto the end of the

headers, using the stainless steel T-bolt clamp to attach

it to the headers. Leave loose for now.

6. Carefully slide the mufﬂer clamp over the mufﬂer.

(Note: The stainless steel canister clamp and the name

badge on the canister come from the factory with a

clear plastic protective ﬁlm. Please remove this ﬁlm

before operation.) You may need to twist and turn

the S-bend a little to get it in the right place. Locate

both tabs of the canister clamp on the outside of the

passenger footpeg bracket. Use the supplied hardware

to secure it. Leave loose for now.

7. Make sure everything is aligned and tighten all

hardware. Including the V.A.L.E.™unit and barrel clamp.

8. Before you run the bike, clean off all ﬁngerprints and

dirt, as any oily residue will etch the metal and become

somewhat permanent when the system gets hot. Run

the bike and enjoy. It is normal for some white smoke to

appear the ﬁrst time you start the bike. This is packing/

manufacturing oil from inside the pipe burning off.

Check for gaps or leaks. If you ﬁnd a leak, a little high

temperature silicon sealant should ﬁx it. After 50 to 100

miles, recheck all fasteners for tightness.

Qty. Description Part Number

1 Mufﬂer Canister Varies

1 Mufﬂer Canister Clamp 005-2C/5C

1 Slip-on Tube 005-2904V

1 HARDWARE KIT 005-29-3

2 X-Ring (half) 005-7-2-3

1 Barrel Clamp 005-27-71MSH

1 22mm Aluminum Spacer 005-S-2210

1 10mm Flange Nut 005-FN10

1 10mm Flat Washer 005-WF10

1 10x60mm Socket Head Cap Screw 005-SH1060

4 6x14mm Socket Head Cap Screws 005-SH614

4 6mm Split Lock Washer 005-WL6

1 Long Handle Ball End Hex Key 005-9-18610

1 Permatex Ultra Black Gasket Maker 031-P22072

1 TBR Sticker Kit 015-10212

Care & Cleaning

Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is

completely cool before maintenance.

Stainless Header System: Polished stainless steel pipes will turn a light golden hue

after a few heat cycles, this is a normal characteristic of high quality stainless steel.

Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft,

clean cloth.

Titanium Header System: Polished titanium pipes will experience color shift ranging

from deep blue/purple through amber after a few heat cycles. This is a normal

characteristic of high quality titanium. Clean using a mild water based spray cleaner.

Always apply cleaner or polish with a soft, clean cloth.

Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the

bright ﬁnish to factory spec.

Brushed Aluminum Canisters: Clean using a mild water based spray cleaner. Always

apply cleaner or polish with a soft, clean cloth.

Carbon Fiber Canisters: Clean using a mild water based spray cleaner. Always apply

cleaner or polish with a soft, clean cloth. Always make sure the ﬁberglass packing inside

is in good condition and not burned out, as exhaust heat inside an empty canister will

deteriorate the carbon ﬁber sleeve.

TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include

everything you need to easily do it yourself.

Titanium Mufﬂers: For cleaning use a mild water based spray cleaner. Always apply

cleaner or polish with a soft, clean cloth. Always make sure the ﬁberglass packing inside

is in good condition and not burned out, as exhaust heat inside an empty canister will

deteriorate the carbon ﬁber sleeve.

TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include

everything you need to easily do it yourself.

Repack all road canisters every 3,000 miles. Part #005-10038

Repack all offroad canisters after every 10 hours of use. Part #005-10038MX

NEVER dyno test your bike with carbon ﬁber or titanium canisters installed - the

intense heat and lack of cooling air can quickly burn through the canister material. Two

Brothers Racing does not provide a warranty for burned canisters.

2002-05 Yamaha

FZ1

V.A.L.E.™ Slip-On Exhaust Systems

Part # 005-290406V / 005-290407V / 005-290408V / 005-290419V / 005-290420V

V. A.L.E.

V a r i a b l e a x i s l o c k i n g e x h a u s t

Mufﬂer Inlet

X-Lite™ Ring

S-Bend Tube

V.A.L.E.™ Assembly Detail

1 2

V. A.L.E 1

Résumé du contenu

Page 1 - V. A.L.E

SH1060WF10Mufﬂer ClampS-22-10FW10Parts ListIMPORTANT - PLEASE READ CAREFULLYWe recommend that this performance part be installed by a qualied motorcy

Page 2

005-290419V005-290408V 005-290420V005-290406V 005-290407VQty. Description Part Number1 Mufﬂer Canister 005-206MR1 Mufﬂer Canister Clamp 005-2C1

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Two-brothers-racing Yamaha FZ1 Manuel d'utilisateur

Naviguer en ligne ou télécharger Manuel d'utilisateur pour Pour la voiture Two-brothers-racing Yamaha FZ1. Two Brothers Racing Yamaha FZ1 User Manual Manuel d'utilisatio

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