Two-brothers-racing Suzuki Z250 Quadsport Manuel d'utilisateur télécharger pdf

2004-08 Suzuki

Z250 Quadsport

V.A.L.E.™ Slip-on Exhaust System with M-7 Canister

Part # 005-1670406V

Parts List

Installation Instructions

Qty. Description Part Number

1 Mufﬂer Canister M-7 Aluminum 005-167-206M

1 Stainless Steel Slip-On Tube 005-16701S

1 HARDWARE KIT 005-167-3

1 V.A.L.E.™ X-Lite Ring 005-7-2-2

1 8x25 Socket Head Cap Screw 005-SH825

1 8mm Flat Washer 005-WF8

1 5mm Long Handle Ball end hex key 005-9-18610

4 6x14mm Socket Head Cap Screw 005-SH614

4 Split Lock Washer 005-WL6

1 Spark Arrestor (Installed) 005-106S

V.A.L.E.

V A R I A B L E A X I S L O C K I N G E X H A U S T

Before you run the ATV, clean off all ﬁngerprints and

dirt, as any oily residue will etch the metal and become

somewhat permanent when the system gets hot.

Run the ATV and enjoy. It is normal for some white

smoke to appear the ﬁrst time you start the ATV. This is

packing/manufacturing oil from inside the pipe burning

off. Check for gaps or leaks. If you ﬁnd a leak, a little

high temperature silicon sealant should ﬁx it. After 50

to 100 miles, recheck all fasteners for tightness.

Care & Cleaning

Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is

completely cool before maintenance.

Stainless Header System:

Polished stainless steel pipes will turn a light golden hue

after a few heat cycles, this is a normal characteristic of high quality stainless steel.

Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft,

clean cloth.

Titanium Header System:

Polished titanium pipes will experience color shift ranging

from deep blue/purple through amber after a few heat cycles. This is a normal

characteristic of high quality titanium. Clean using a mild water based spray cleaner.

Always apply cleaner or polish with a soft, clean cloth.

Polished Aluminum Canisters:

Use an aluminum or mag wheel polish to restore the

bright ﬁnish to factory spec.

Brushed Aluminum Canisters:

Clean using a mild water based spray cleaner. Always

apply cleaner or polish with a soft, clean cloth.

Carbon Fiber Canisters:

Clean using a mild water based spray cleaner. Always apply

cleaner or polish with a soft, clean cloth. Always make sure the ﬁberglass packing inside

is in good condition and not burned out, as exhaust heat inside an empty canister will

deteriorate the carbon ﬁber sleeve.

TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include

everything you need to easily do it yourself.

Titanium Mufﬂers:

For cleaning use a mild water based spray cleaner. Always apply

cleaner or polish with a soft, clean cloth. Always make sure the ﬁberglass packing inside

is in good condition and not burned out, as exhaust heat inside an empty canister will

deteriorate the carbon ﬁber sleeve.

TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include

everything you need to easily do it yourself.

Repack all road canisters every 3,000 miles. Part #005-10038

Repack all offroad canisters after every 10 hours of use. Part #005-10038MX

NEVER dyno test your bike with carbon ﬁber or titanium canisters installed - the

intense heat and lack of cooling air can quickly burn through the canister material. Two

Brothers Racing does not provide a warranty for burned canisters.

IMPORTANT - PLEASE READ CAREFULLY

Warranty

Two Brothers Racing products are intended for closed course competition purposes only, and therefore are sold “as is”

without warranty. Two Brothers Racing specifically disclaims any warranties of merchantability or fitness for a particular

purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising from the use

of these products or parts.

We recommend that this performance part be installed by a qualied

motorcycle technician. If you have any doubts as to your ability to install this

performance part, please consult with your local motorcycle dealer. Read

all instructions rst before starting installation. Make sure the vehicle and

exhaust system are completely cool before starting the installation. Also,

make sure the vehicle is secure on a centerstand or ideally a service lift during

installation. Be sure to save all stock components for possible use later.

Make sure the ATV is completely cool before starting

the installation. Make sure the ATV is secure on a level

surface and the wheels are chocked to prevent the ATV

from rolling.

Loosen slip-on joint clamp.Remove mufﬂer mounting

bolts and mufﬂer assembly.

Assemble the

V.A.L.E.™unit by slipping the S-bend

tube through the X-Lite™ ring. Use the 4 (four) 6 x

14mm bolts and split lock washers to loosely attach the

X-Lite™ ring to mufﬂer inlet. (See V.A.L.E.

™ Assembly

Detail below)

Use the supplied threadlock. Slip S-bend into headpipe

Attach mufﬂer to mufﬂer mounts using the 8x25mm

Socket Head Cap Screw and 8mm washer provided.

Use the supplied threadlock. Tighten the 4 socket head

cap screws on V.A.L.E. mufﬂer joint in a cross-type

pattern. Securely tighten.

Check your work to be sure all hardware is securely

tightened.

Mufﬂer Inlet

X-Lite™ Ring

Slip Tube

V.A.L.E.™ Assembly Detail

1 2

V.A.L.E 1

Résumé du contenu

Page 1 - V.A.L.E

2004-08 SuzukiZ250 QuadsportV.A.L.E.™ Slip-on Exhaust System with M-7 CanisterPart # 005-1670406VParts ListInstallation InstructionsQty. Description

Page 2

005-1670406VQty. Description Part Number1 Mufﬂer Canister M-7 Aluminum 005-167-206M1 Stainless Steel Slip-On Tube 005-16701S1 HARDWARE KIT 00

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Two-brothers-racing Suzuki Z250 Quadsport Manuel d'utilisateur

Naviguer en ligne ou télécharger Manuel d'utilisateur pour Pour la voiture Two-brothers-racing Suzuki Z250 Quadsport. Two Brothers Racing Suzuki Z250 Quadsport User Manual Manuel d'utilisatio

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